Engineered Industrial Films & High-Performance Packaging Solutions
Custom extrusion and precision converting since 2021 by Vaishnav Extrusions . Manufacturing LDPE, HM/HDPE rolls, medical barrier sheets, and heavy-duty stretch films with tube widths up to 40 inches and thickness tolerances within ±5% across Coimbatore, Tiruppur garment exporters, and South Indian supply chains.
High-Yield Multi-Gauge Blown Film & Specialized Slitting Floor
Precision Extrusion Built on Rigor, Reliability & Science
Vaishnav Extrusions was established in the year 2021 as a specialist in manufacturing high-barrier packaging bags, extrusion rolls, and technical films in Coimbatore, Tamil Nadu. Leveraging virgin and calibrated polymers including Polyethylene (LDPE) and High Molecular / High Density Polyethylene (HM/HDPE), we engineer materials built to withstand logistics abrasion, harsh UV exposure, and moisture ingress across B2B industrial manufacturing, textiles, logistics, agriculture, and healthcare supply chains.
Equipped with state-of-the-art extrusion dies capable of producing tubular films up to 40 inches in circumference with tolerances within ±5%, we meet demanding requirements across pharmaceuticals, export freight wrapping, civil construction, and agriculture.
Quality Assurance Protocol
Continuous dart-impact resistance checks, optical clarity inspection, and micrometer thickness validation across entire extrusion runs.
Advanced Blown Film Machinery
High-torque extruders with automated bubble air-cooling rings and multi-station slitting slitters ensuring zero web deviation.
Customer-Centric Formulations
Custom masterbatch color matching, slip/anti-block additives, antistatic agents, and UV stabilizers mixed precisely to spec.
Precision Slitting & Rewinding
High-accuracy web slitters producing edge-trimmed reels and custom perforated sheets ready for production automation.
Climate-Controlled Inventory
Direct storage preventing dust contamination and temperature-induced polymer degradation before dispatch.
4-Step Quality Extrusion Pipeline
Polymer Sourcing
MFI & density verification of prime virgin and reprocessed pellets.
Thermal Extrusion
Bubble expansion up to 40" with uniform air ring gauge leveling.
Slitting & Core Wind
Edge trimming, surface corona treatment, and tension-controlled spooling.
Batch Testing
Dart drop, elongation at break, and burst test sign-off.
Our Engineered Product Range
High-quality packaging solutions tailored to your specific mechanical, thermal, and barrier requirements.
VIRGIN LDPE
LDPE Rolls, Sheets & Liner Bags
Premium-grade low-density polyethylene (LDPE) films available in transparent rolls. Known for their exceptional clarity, flexibility, and durability.
HM-HDPE HIGH DENSITY
HM Rolls & Liners
Packaging materials made from High Molecular Weight Polyethylene (HMPE). Used as inner liners for containers, providing protective barriers during storage and transportation.
MEDICAL GRADE LDPE
Blue Medical Sheets & Rolls
Disposable sheets made from flexible, lightweight LDPE plastic. Commonly used in hospitals and healthcare settings to provide hygienic barriers on beds.
HIGH-CLARITY LLDPE
Stretch Film Rolls
Reliable and cost-effective solution for wrapping large loads. High strength with excellent cling properties ensures product safety with minimal effort.
REPROCESSED POLYMER
BLUE RP Sheet (Reprocessed)
LDPE RP (Reprocessed) rolls used in construction for moisture control, waterproofing, and as protective layers on job sites and curing concrete.
UV-STABILIZED AGRI
Silage Film Rolls
Agricultural film for protection and storage of forage, silage, hay and maize. Helps in transportation and maintains optimum humidity conditions for anaerobic fermentation.
VIRGIN & SEMI-VIRGIN HDPE
HDPE Green Film Rolls
We produce the film roll required for making the shadenet in virgin and semi virgin material. We have robust processes in place to sell film rolls directly to shadenet manufacturers.
Polymer Thickness & Roll Weight Calculator
Compute roll weight (kg/lbs), batch tonnage, outer diameter (OD), and coverage yield in real time using precision blown film density equations.
Polymer Property Comparison
Direct technical overview comparing mechanical attributes, barrier performance, and ideal deployment sectors.
| Product Line | Polymer Composition | Gauge Range & Tolerance | Max Extrusion Width | Dart Impact / Tensile | Barrier Integrity | Primary B2B Use Case |
|---|---|---|---|---|---|---|
| LDPE Extrusion Rolls & Liners | 100% Virgin / Semi-Virgin LDPE | 20µ – 150µ (±5% tol.) | Up to 40" Tube | High Elasticity • Balanced Tear (11-18 MPa) | Food Grade Moisture | General industrial bundling, surface protection, transit packaging & garments |
| HM/HDPE Liners & Sheets | High Molecular Weight HDPE | 15µ – 80µ (±5% tol.) | Up to 40" Tube | Ultra-High Tensile Puncture Resistance | Grease & Chemical Barrier | Heavy-duty chemical drum liners, textile export box linings & bulk containment |
| Blue Medical Sheets & Rolls | Virgin Cleanroom LDPE | 18µ – 50µ (±5% tol.) | Up to 40" Width | Supple, Non-Crinkling, Hypoallergenic | Biological & Fluid-Proof | Hospitals, examination couch covers, clinic beds & cleanroom barriers |
| High-Clarity LLDPE Stretch Films | Linear Low-Density PE (LLDPE) | 17µ – 35µ (±5% tol.) | Manual & Auto Reels | Up to 300% Pre-Stretch Multi-Axis Cling | Dust & Moisture Seal | Pallet unitization, warehouse logistics, freight stabilization & export packing |
| UV-Stabilized Silage Films | Polyethylene + HALS UV Blockers | 25µ – 150µ (±5% tol.) | Custom Agri Dies | Stalk & Splinter Puncture Resistant | Hermetic Anaerobic Seal | Silage storage, hay bale fermentation, greenhouse covers (12-18 mos UV longevity) |
| BLUE RP Sheet (Reprocessed) | Reprocessed Circular LDPE | 50µ – 250µ (±5% tol.) | Up to 40" Width | Heavy Gauge Puncture & Gravel Toughness | Ground Moisture Retarder | Civil construction foundations, concrete slab curing, waterproofing & site masking |
| HDPE Green Film Rolls | Virgin & Semi-Virgin HDPE | 20µ – 60µ (±5% tol.) | Mill-Slit Reels | High Tensile Strength & Tear Durability | Light Diffusion | Direct feed for agricultural shade net weaving mills and horticultural mesh plants |
Industries We Protect & Power
Supplying critical extruded barrier solutions tailored to the stringent compliance frameworks of modern industry.
Healthcare & Medical Facilities
Cleanroom extruded hygienic bed barrier sheets, examination couch rolls, and disposable waste containment films engineered with virgin polymers.
Agriculture & Shadenet Mills
High-durability green film rolls produced specifically for shadenet textile conversion, alongside UV-stabilized silage films for year-round feed protection.
Logistics & Export Freight
High-retention cast and blown stretch wrap rolls holding irregular pallets firm through rough transit handling, container stuffing, and sea freight.
Chemical & Bulk Powders
HM-HDPE barrel liners providing chemical isolation from reactive drums, preventing cross-contamination and container degradation.
Building & Civil Infrastructure
Heavy-gauge BLUE RP membranes preventing rising damp beneath concrete grade slabs, protecting finished timber flooring, and curing water retention.
Food Processing & Dry Goods
Virgin food-safe LDPE continuous tube sleeves and heat-sealable gusseted liners safeguarding grains, spices, and bulk culinary inputs from ambient humidity.
Direct Bulk Order & Custom Specification Calculator
Enter your required polymer type, roll width (up to 40 inches), target gauge, and tonnage. Vaishnav Extrusions provides transparent, mill-direct manufacturing quotes with delivery schedules across Tamil Nadu and Pan-India.
Instant Extrusion RFQ Builder
Complete parameters to generate a pre-formatted inquiry directly to our production engineers.
Frequently Asked Questions
Common questions about our packaging solutions, manufacturing tolerances, and delivery capabilities.
Contact Our Coimbatore Facility
Get in touch with our operations desk for technical queries, bulk pricing, or on-site mill visits.
Extrusion Plant & HQ
Sf No 303/3, Bodipalayam Road, Seerapalayam,
Malumichampatti, Coimbatore,
Tamil Nadu - 641105
Direct Contact Numbers
Business Operating Hours
Monday – Saturday: 9:00 AM – 6:00 PM
Sunday: Closed